Rapid prototyping to manufacturing
Application Industry
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Insert Molding
Insert molding is similar to overmolding, but the substrate does not have to be plastic and does not have to be produced by injection molding.
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Aluminum and Copper
Aluminum 1100-H14: 1100 series aluminum is one of the purest aluminum series, with good electrical and thermal conductivity, but relatively low strength. H14 means hardened to a certain hardness after cold working. Commonly used for deep drawing processing and decorative applications.
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Stainless steel and cold rolled steel Hot rolled steel
Stainless steel: such as 304, 316, etc., have good corrosion resistance and are often used in food processing equipment, medical equipment and chemical equipment.
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SLA 3D printing materials
Stereolithography prototyping （SLA）3D printing technology is a photosensitive resin material, usually ABS-like white (Accura Xtreme White 200), ABS-like gray (Accura Xtreme gray), ABS-like black (Accura 7820)
ABS-like translucent/transparent (WaterShed XC 11122), MicroFine™ (gray and green), PP-like translucent white (Somos9120)
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SLA 3D printing materials
Usually PA 12 or glass filled PA 12, polystyrene (PS), polycarbonate (PC), nylon and its composites, TPU, PPS, PEEK and PP are used.
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Selective Laser Sintering
SLS (Selective Laser Sintering) technology is a 3D printing technology based on a powder bed.
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Stereo Lithography Appearance
SLA (Stereo Lithography Appearance) is the earliest commercialized 3D printing technology.
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SLM，Selective Laser Melting
Metal powder sintering (SLM, Selective Laser Melting) is an advanced metal 3D printing technology that can produce complex shapes and high-precision parts without any hard tools or models.
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Casting Process
Brightstar's standardized operating procedures ensure accurate replication of parts and consistent mechanical properties. Our vacuum casting technicians control all operational parameters:
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Making Silicone Molds
The casting mold is made from liquid silicone resin, also known as RTV mold. The silicone rubber has excellent chemical stability, self-release properties, and flexibility, and because it has minimal shrinkage, it can effectively transfer fine details from the master model to the mold.
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Master Model Creation
The quality of the cast polyvacuum parts depends on the quality of the master model. When you need to maintain strict tolerances, glossiness, or even optical clarity, it is best to process through CNC machining.
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CNC Milling
CNC milling is a machining process to remove material and shape the workpiece. Brightstar has over 100 milling machines for rapid prototyping and custom machining of metal and plastic parts.
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Secondary Molding
Overmolding uses injection molding to create parts made from multiple materials.
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Metal Injection Molding
Metal injection molding typically refers to the process of mixing metal powders with plastic resins, melting them at high temperatures, and then injecting them into molds to form metal-reinforced plastic parts.
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Liquid Silicone Rubber Molding
Liquid Silicone Rubber (LSR) is an inert and biocompatible material, ideal for manufacturing medical injection parts such as fluid management, respiratory equipment, and more.
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Plastic Injection Molding
Injection molding is a custom plastic parts manufacturing process that involves injecting high-pressure thermoplastic into molds.
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Injection Mold Manufacturing
Essential for mass production, including the manufacture and assembly of durable molds using steel or aluminum to ensure precise and repeatable part geometries.
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CNC Metal Machining
We can manufacture more than 100 kinds of metal materials. Our CNC metalworking technology can ensure tight tolerances, fast delivery cycles and meet the most difficult manufacturing needs, whether in prototyping or final product production.
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CNC Plastic prototyping
CNC machining of plastic materials is quite extensive, with over 40 types of engineering-grade plastics that we can process, achieving excellent product structure and functionality, and are capable of undergoing mechanical testing.
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CNC turning
CNC turning is a precision process using a CNC lathe to shape parts by cutting bar or tube materials. It creates external geometries, internal holes, and threads.
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5 Axis Precision Machining
5-axis CNC machining is a precise and efficient technology that can process complex parts with curved or intricate profiles in multiple directions at once.
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Precision CNC Machining
Brightstar utilizes high-precision machines and advanced manufacturing technologies to perform high-precision mechanical machining on metals and other materials, meeting the high-precision requirements for parts in industries such as aerospace, automotive manufacturing, and medical devices. Brightstar 's precision linear tolerance can achieve ±0.005mm or even higher requirements.
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