Brightstar provides professional low volume production services and quickly delivers low volume parts.

Low-volume production vs on-demand manufacturing

Small batch production is the transition bridge between the product prototype and mass production.

Small batch production is also a way to achieve on-demand manufacturing.

What is Low-Volume production?

Low-volume production is an adaptable manufacturing strategy for making a limited number of units, usually between 10 and 100,000, that offers a cost-efficient alternative to high-volume processes by allowing for design flexibility, reduced investment in tooling, quicker time to market, and the ability to respond swiftly to market demands or changes in product design without incurring excessive costs.

As product life cycles shorten and new product development cycles shorten, flexible innovation and time to market remain critical. In order to meet customization and diversity needs, production lines tend to produce in Low-volume production.

low volume production is also a way to achieve low volume production, which allows companies to flexibly produce small quantities of products based on customer demand, thereby reducing inventory and improving response speed. Both do not require expensive mold costs before large-scale mass production. The difference is that low volume production starts production after the order is confirmed, while low volume production may be carried out in advance based on market forecasts or product strategies.

500+

Projects delivered/month

40+

Countries served

935

Global clients served

98.5%

Client satisfaction rate

What is low-volume high-variety production?

Low-volume High-variety Production usually refers to the "High-Mix Low-Volume (HMLV)" manufacturing model. This production method emphasizes the production of a variety of different products while producing in low volumees. This strategy is particularly suitable for industries where customization, flexibility and speed are crucial, such as aerospace, automotive, medical devices and consumer electronics, where there is a high demand for personalized or special components.

What are the differences and connections between prototyping, low volume production and mass production?

Prototyping, low volume production and mass production are three different production methods. The differences and connections as following aspects:

Production scale: Prototyping and low volume production have small quantities, while mass production has large quantities.

Cost and efficiency: Due to economies of scale, mass production has lower unit costs, but larger initial investment; low volume production and prototyping have higher unit costs, but smaller initial investment and higher flexibility.

Market adaptability: low volume production and prototyping are more suitable for market testing and customized needs, while mass production is suitable for mature markets and standardized products.

Production process: Mass production processes are relatively fixed and automated, while low volume production and prototyping processes are more flexible and may involve more manual operations and rapid adjustments.

Development stage: Prototyping is usually in the earliest stage of product development, low volume production may be the initial market test after the product is launched, and mass production is the large-scale supply after the market demand stabilizes.

Brightstar's low volume production products

what-is-low-volume-production
what-is-low-volume-production2
small-scale-production-before-product-prototype-phase
rapid-prototype-plastic-injection-molding
low-volume-production-vacuum-casting-process
low-volume-production-rapid-sheet-metal-prototyping
low-volume-manufacturing-3d-printing-and-rapid-prototyping
low-volume-cnc-machining-production

low volume production, Brightstar's control of quality:

Brightstar has passed the ISO9001:2015 international certification of quality management system, and uses advanced quality inspection equipment including CMM to ensure products are within the required range or even exceed customer expectations.Our quality control process is strictly monitored and managed from raw material procurement to finished product delivery. Including raw material inspection, production process monitoring (IPQC), first article inspection (FAI), intermediate inspection, and final inspection and test report (FQC) after the product is completed.Brightstar ensures that your project is built on the basis of speed and quality assurance.

Why do we need low volume production? What are the advantages of low volume production?

Minimize risk and investment;

Accelerate time to market;

Design flexibility and iteration efficiency;

Quick response to market changes;

Cost-effective tooling;

Shorten the distance from prototype to production

Get a quick quote for your low volume production needs.

GET A INSTANCE QUOTE

How do customers evaluate Brightstar's low volume production service?

John Doe

XYZ Inc.

The product quality is very good, all tolerances are within the specifications, the Brightstar team's superb workmanship and strict control of quality.

Collis Ta'eed

Envato Inc.

My client received your product and was very satisfied with the quality of this product produced in small batches (HMLV) of more than 50 models.

Steve Jobs

Apple Inc.

This exhibition was very successful. The products manufactured by your company played an excellent role in the entire exhibition process.

Partner6
Partner5
Partner4
Partner3
Partner2
partner1

Contact us to take the next step for your low volume production project.

Upload your CAD file
Project information to the quote page, and we will ensure that all your files are kept confidential.
Fast quotes and DFM analysis
You can receive our manufacturing analysis and real-time quotes in just 12 hours.
Once the order is confirmed
We will immediately start 24/7 production based on your confirmed CAD design.
Produced with in 3-20 days
Your low volume production products will be produced within 3-20 days

Quote Now to Start Your Project

GET A QUOTE