Medical prototyping and manufacturing

Brightstar has 17 years of experience in rapid prototyping in the medical industry and has accumulated rich experience and capabilities in medical prototyping. We use food-grade and production-grade specific materials to simplify the design and production process, quickly customize and produce medical device prototypes, and achieve the transition from development to mass production

Medical

2024-12-19 15:35

Importance of Prototyping Medical Devices and On-Demand Manufacturing

Prototyping and rapid manufacturing play a vital role in the field of medical devices. They not only accelerate the pace of product development from concept to commercialization, but also allow manufacturers to validate and iterate designs at an early stage to ensure that the product is fit for purpose solutions and industry standards. This approach helps reduce R&D costs and improve production efficiency, while enabling manufacturers to collect valuable user feedback and make adjustments to optimize the final product, allowing them to quickly enter the laboratory or clinical trials and ultimately get to market faster. In addition, rapid prototyping supports the development of personalized and customized products to meet the needs of specific patient groups, promote medical innovation, and improve patient treatment outcomes.

Brightstar Rapid Prototyping and On-Demand Manufacturing Services

Brightstar, as one of professional medical device prototyping companies in China, has relied on many years of experience in prototyping and manufacturing in the field of medical devices, using advanced rapid prototyping technology and digital manufacturing processes to provide high-performance prototypes and components for the medical device industry. Focusing on the production of medical device prototypes, from simple to complex medical devices, medical device components, from early prototypes to final parts, Brightstar's advanced manufacturing technology and quality control team are committed to providing ultimate solutions for a variety of medical devices. Through its expertise and innovative capabilities in the field of medical device prototypes, Brightstar ensures that every link from design to production meets the strict requirements of the medical industry.

What medical parts can we manufacture? Brightstar Fast Prototyping Cases in the Medical Device Industry

The medical and healthcare industries require a wide range of parts and prototypes made from a variety of materials. These include parts that are expected to come into contact with the human body, as well as parts in machinery and equipment used by medical professionals. Typical requirements include: Tight tolerances for critical components and assemblies Biocompatible, non-toxic or sterilizable materials Quality control through in-machine inspection and/or CMM

 

What kind of medical parts can we make

 

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Diagnostic and imaging equipment:

Including MRI and X-ray components, diagnostic equipment, ultrasound equipment, etc., for medical image acquisition and disease diagnosis.

 
Therapeutic equipment:

Covering surgical instruments, surgical tools, radiotherapy equipment, physical therapy equipment, etc., used to perform therapeutic procedures.

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Monitoring and life support equipment:

Including heart rate monitors, ventilators, infusion pumps, monitors, etc., used to monitor patients' vital signs and provide necessary life support.

 
Rehabilitation and assistive devices:

Including prostheses, orthotics, wheelchairs, rehabilitation training equipment, etc., used to help patients restore physical functions or improve their quality of life.

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Laboratory and clinical analysis equipment:

Including blood analyzers, biochemical analyzers, microbial culture equipment, gene sequencing equipment, etc., used for analysis and research of clinical samples.

 

 

At Brightstar, we offer medical-specific material options that meet specific biocompatibility, safety, and functionality requirements, as follows:

Stainless steel;Titanium and its alloys;Polyetheretherketone (PEEK)

Silicone rubber;Polytetrafluoroethylene (PTFE);Polycarbonate (PC);ABS plastic

In addition to material selection, we also provide a variety of advanced surface treatments suitable for the medical industry, common ones are, anodizing, sandblasting, grinding and polishing, glass bead spraying, spraying (matte, high gloss, texture), electroplating (galvanizing, chrome plating (satin and gloss), nickel plating), laser marking, ultraviolet (UV) curing

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Customers who are satisfied with our services

Collis Ta'eed

Housewife

"It is a great pleasure to work with your company. Your rapid prototyping service is not only efficient but also incredibly accurate. You provided an accurate prototype for our new surgical tool within a tight time frame, which greatly accelerated our research and development process."

John Doe

XYZ Inc.

"We are impressed by your team's professionalism and attention to detail. Your rapid manufacturing capabilities ensure that our complex medical device prototypes are impeccable in quality and fully meet our specifications."

Collis Ta'eed

boss

"Thanks to your flexible service and quick response, we were able to get feedback and make adjustments quickly at the critical stage of product development. Your on-demand manufacturing service saved us a lot of time and cost, which is crucial for start-up companies."

John Doe

boss

"Your precision prototyping & manufacturing services helped us realize a highly complex medical device project. Your team not only provided high-quality prototypes, but also provided valuable technical support and advice throughout the process, ensuring the successful development of our products."

Alex Ross

XYZ Inc.

"The rapid prototyping service provided by your company exceeded our expectations. From the initial design to the final product, you demonstrated excellent workmanship and a deep understanding of the rigorous requirements of the medical industry at every step. We look forward to working with you on more projects."

You will find out which process best meets your needs and fits your product definition.

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Streamlining Medical Device Development with Precision Prototyping and Manufacturing Best Practices

 
Concept Proof and Design Phase:

Proof of Concept: In this phase, the basic functionality and feasibility of the product are established by building a proof of concept prototype to ensure that the product idea is technically and theoretically feasible.

Visual Presentation: Communicate design intent with stakeholders through visual models and collect feedback to iterate and improve the design.

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Prototype Development and Testing Phase:

Functional Prototyping: Develop functional prototypes to test the shape, fit and function of the product, iterate the design to optimize product performance, and discover and solve problems early in product development.

Engineering Validation: Create engineering prototypes to verify design, engineering and manufacturability, ensure the feasibility of the product at the technical level, and discover potential manufacturing problems before mass production.

 
Pilot Production and Market Preparation Phase:

Pilot Production: Bridge the gap between prototypes and mass production through rapid manufacturing and small batch production to ensure that the product can enter the market quickly and economically.

Market Preparation: In this phase, the product is ready to enter the market, including final quality control, regulatory approval, marketing and distribution strategy implementation.

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Brightstar's manufacturing capabilities in the automotive industrywe play a role in every aspect of the automotive industry:

We provide firs+ class manufacluring capatities,ideal for rapid prototyping and custom production arders. With our own faciories and extensie China manufachuring network, we are atle to eficienty deliner complex and high-qualy parts, including; CNc machining, 3D printing, shet metal fabrication, vacum casting.iniecion molding
Custom CNC machining services
Custom CNC machining services
Brightstar provides CNC milling, CNC turning, CNC milling and turning composite, 5-axis CNC machining services, specializes in the manufacturing with diverse materials over 100 kinds, encompassing steel, stainless steel, copper, various alloys, aluminum parts machining, and plastic machining It is an ideal way for manufacturing needs of simple shapes and precision tolerances, and your parts can be completed in as fast as 3 days. (Link to CNC machining service page)
Custom plastic injection molding services
Custom plastic injection molding services
We provide fast low-volume molds to provide solutions for prototypes and small batch production. Brightstar has many years of experience in rapid molds for aluminum and steel and plastic injection molding. Aluminum molds are cost-effective and accelerate manufacturing cycles. Custom plastic molded prototypes and production parts can be obtained in as fast as five working days (link to injection molding service page)
3D printing services (3D Printing)
3D printing services (3D Printing)
3D printing provides extremely high design flexibility and can quickly manufacture complex geometries. It is suitable for prototyping and small batch production. At Brightstar, we provide SLM, SLA, SLS fast printing services, a wide range of material options, and complete surface treatment services, which can reliably deliver the parts required by customers within a few days. (Link to 3D Printing Service Page)
vacuum casting
vacuum casting
The vacuum casting process produces polyurethane castings using silicone molds. It is suitable for rapid prototyping and low-volume production at an affordable price. At Brightstar, vacuum casting, small batches can be delivered worldwide in 10 days or less (Link to vacuum casting Service Page)

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