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Rapid prototyping to manufacturing
Use functional prototypes to test product functions and design improvements!
Functional Prototype
What is functional prototype？
A functional prototype is a basic working prototype that can actually operate in a real environment. It not only shows the appearance design of the product, but also shows the working principle and function of the product. It is used to test and verify the core functions of the product, evaluate the design, materials, strength, tolerance, assembly, working mechanism and manufacturability to ensure that they can work as expected in actual applications. Through functional prototypes, the team can identify and solve problems in functional design and improve the design before investing a lot of resources in mass production to ensure that the product can meet all functional requirements and user expectations before entering the market.
How to realize concept prototype?
Use rapid product prototyping services such as 3D printing and CNC rapid prototype machining technology to transform design concepts into models to prove the feasibility of product conceptualization before starting engineering design. At Brightstar, we have 17 years of rich experience in prototype manufacturing and a variety of prototype manufacturing technologies, including CNC machining, 3D printing, sheet metal manufacturing, vacuum casting, plastic injection molding, and fine surface treatment, to meet customers' prototype manufacturing needs in one stop.
The application of functional prototypes in product development is multifaceted. Through functional prototypes, its feasibility in terms of function, performance and cost is ensured:
Functional testing
Functional prototypes use the same materials as the final product to truly simulate the mechanical function, chemical resistance, thermal properties and optical properties (such as light transmittance and refractive index) of the product. Verify whether the product meets the performance standards under actual working conditions before production.
Accuracy and tolerance verification
Through high-precision functional prototypes, dimensional accuracy can be measured and checked to ensure that the product is within the acceptable tolerance range. Thus, design problems can be identified and corrected before production.
Component fit
For complex components, functional prototypes are used to verify the shape, fit and accuracy of pre-assembled parts of the components to ensure the smooth assembly of the final product and that the components can work together.
What business value can functional prototypes bring to the development team?
Ensure the feasibility of manufacturing and timely delivery of products.
Verify that the product meets the predetermined performance through functional prototypes to ensure the final product quality standards.
Identify and eliminate potential problems in design, function or technology before investing in expensive production tools
Use functional prototypes to promote design testing, evaluation and improvement during product development.
Prototypes are an effective communication tool that can help stakeholders understand product concepts, demonstrate product value to customers and potential investors, and enhance their confidence in the success of the project.
Prototypes can be used as a basis for patent applications to protect the intellectual property rights of inventions.
Test market reactions through prototypes, collect feedback from potential users, and provide a basis for product market positioning and marketing strategies.
Prototypes can be used as a tool for sales and marketing activities to help sales staff more intuitively show customers the features and advantages of products.
Our functional prototype application cases
Car
Medical
Electronic
Automation
How to make functional prototypes? It is crucial to choose a professional and advanced prototype manufacturer.
At Brightstar, we use a variety of prototyping technologies and engineering-grade materials to manufacture advanced prototype products, provide suitable solutions, and provide expert advice covering the starting point of testing, assembly, function or downstream manufacturing services. Create precise and detailed functional prototypes, with the help of advanced rapid prototyping technology, to make faster and more economical prototypes that pass rigorous testing.
CNC machining
The advantages of CNC machining in manufacturing functional prototypes are its precise dimensional control, excellent surface treatment capabilities, and the ability to adapt to a variety of engineering-grade materials to meet the specific strength, heat resistance and electrical performance requirements of different industries. Its high repeatability and reliability ensure the consistency of complex parts, and the fine processing quality of the prototype reduces the need for post-processing, which is directly suitable for functional testing and demonstration, effectively reducing costs and production time. Professional surface treatment further enhances the beauty and texture of the product, making CNC a key technology and ideal method for functional prototype development.
3D printing
3D printing directly manufactures three-dimensional objects based on digital model files by stacking materials layer by layer. This method can quickly and accurately manufacture complex geometric shapes and is suitable for making functional prototypes to verify design concepts, test functions and conduct performance evaluations.
vacuum casting
vacuum casting is to inject polyurethane material into silicone mold under vacuum environment. Silicone mold can accurately replicate complex details and fine textures due to its excellent elasticity and durability, and is very suitable for making functional prototypes and small batch production. Brightstar's vacuum forming service can produce parts with different hardness and elasticity to adapt to mechanical stress, thermal stability and other key reliability tests. At the same time, it can accurately simulate the color, surface finish, texture and touch of the real product in appearance, and produce a prototype that is very close to the final product in appearance and touch.
Customer Testimonials
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What is the purpose of concept prototypes?
The main purpose of concept prototypes is to verify design concepts and ideas in the early stages of product development to ensure that they meet the expected requirements before actual manufacturing. It helps to find defects, technical problems and usability problems in the design, so as to carry out rapid design iterations.
Why do we need concept prototypes?
As a low-cost way to verify product feasibility and product experience, concept prototypes allow teams to find problems earlier and ensure that products are more in line with the actual needs of users, while also saving time and costs
What is the difference between a concept prototype and a final product?
A concept prototype is an early, simplified version that is used to test and verify design concepts, while the final product is a complete product that meets all design requirements and user needs after multiple iterations and improvements.
How are concept prototypes used in different industries?
In the medical industry, concept prototypes are used to develop and test new medical devices and equipment. In the automotive industry, it is used to manufacture high-precision complex automotive parts. In the aerospace industry, aerospace prototyping is used to test the functions of aircraft components. In the military sector, it is used to produce prototypes of complex devices such as ammunition and combat vehicles