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Rapid prototyping service

Brightstar specializes in providing cutting-edge manufacturing solutions and manufacturing services for your unique prototypes and custom parts need. Rapid prototyping is an essential step in the product development process, transforming design concepts into physical models quickly through machining, 3D printing, and other manufacturing techniques.

Concept Prototypes
A concept prototype is the initial model that transforms an idea into a physical form, used to display and test the basic design, functionality.
Visual Prototypes
Visual prototypes are primarily used in the early stages of product development to present and test product concepts to stakeholders.
Functional Prototypes
Functional prototypes are prototypes that come close to the final product, showing the product's appearance and structure while simulating actual functions and operations.
Engineering Prototypes
Engineering prototypes are models built in product development to demonstrate construction, functionality, and performance. They're used to check design, technical issues and ensure compliance with standards.
Low-Volume Production
Low Volume Manufacturing (LVM) provides a cost-effective solution to move smoothly from prototype to production, enabling you to quickly launch your products to market with lower cost.

Our manufacturing capabilities, core technology

At Brightstar, we offer comprehensive rapid prototype service and cost-effective rapid manufacturing solutions to support every step of your product development and help you get to market faster. Whether you need 1 piece or over 10K units, production-grade materials, complex geometries, tight tolerances, or intricate details, Brightstar is committed to meeting your design and manufacturing needs to the best, our mission at Brightstar is to turn your ideas into reality.

CNC machining

CNC machining is an optimal solution for custom machined prototypes and production parts, especially CNC rapid prototyping to meet exacting requirements.

Injection Molding

Injection molding is a manufacturing technique in which molten plastic material is injected into a precision mold and then cooled and solidified to form a finished product.

Injection Mold Tooling

Rapid injection tooling bridges the gap between prototype and production. It creates aluminum and steel rapid molds for low-volume injection molding, achieving lower tooling costs and faster production changeovers.

Vacuum Casting

Vacuum casting or Urethane casting, is a rapid prototyping method for making small batches of functional plastic prototypes. It produces rigid, flexible, and rubber parts with high quality at a low cost.

3D Printing online

3D printing is a technology that uses digital model files to construct high performance complex objects by printing layer by layer without the need for mold opening, with high material utilization and short product realization cycle.

Sheet Metal

Sheet metal fabrication is a metalworking technology that processes thin metal sheets (usually with a thickness of less than 6mm) through cutting, stamping, bending, welding, etc., to creat products with specific shapes and functions.

CNC machining
Injection Molding
Injection Mold Tooling
Vacuum Casting
3D Printing online
Sheet Metal

About Us

We offer comprehensive services, ranging from rapid prototyping to production manufacturing. Choose us as your all - in - one manufacturing and prototyping development partner. Explore through the video how Brightstar Rapid Manufacturing can meet your customized part production and personalized manufacturing needs.

1000+

Projects delivered/month

40+

Countries served

935

Global clients served

98.5%

Client satisfaction rate

Industries Brightstar served

With over 10 years of manufacturing expertise, Brightstar caters to the need of broad industries including medical, robotics, consumer goods, automotive, aerospace, defense, marine, green energy, and industrial, among others. Our deep understanding of our clients’ diverse applications, industry norms, and unique requirements is what truly sets us apart and adds value for our customers!

The Value of Electronics Prototyping
The Value of Electronics Prototyping
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Medical
Medical
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Customers are reviewing Brightstar

Emily Brown

Supply Chain Supervisor

Brightstar's service is truly exceptional, with quick response times and highly efficient problem-solving. Having collaborated with your company for many years, whether it's small-batch testing or large-scale production, you have always managed to deliver high-quality products on time, leaving our customers extremely satisfied.

David Smith

R&D Engineer

Thank you very much, Brightstar team. The product quality has far exceeded our expectations. The details of the prototype are handled very meticulously, to the point where it could almost be launched into the market directly.

Sarah Lee

Technical Director

Delighted, the manufacturing solution you've provided this time is very advanced. Thank you to your engineering team for their support and assistance. Your professional knowledge and services have left a deep impression on us.

Chris Taylor

Foundations Engineer

Collaborating with Brightstar has been a delightful experience. Your team is highly professional, with a thorough understanding of our needs, and the customized services provided have fully met our expectations. The stable performance of the products has saved us a significant amount of time and cost.

Isabel M.

Project Manager

My customer was very satisfied with the boxes parts you made last time.He's asking me again for a price quote.For a quantity of 10 per step file. Consider that all holes are to be tapped. Can you give me a quick quote so that I can formulate an offer to my customer? Material Aluminium 5083. Thanks in advance.

Why should you choose Brightstar among other prototype makers?

1. Competitive pricing with the potential to save up to 30% on costs.
2. Rapid prototype and short run services, with CNC machining available in as quickly as 3 days and 3D printing prototypes in just 1 day.
3. Linear tolerances can achieve ±0.005mm, and surface roughness can reach a mirror-like finish of Ra0.2.
4. Fast global delivery, with long-term partnerships with international logistics companies such as DHL, FedEx, and UPS, enabling quick shipments. Europe and the USA can be reached in as fast as 3-5 days, with even faster delivery to Middle Eastern and Asian countries.
5. Over a decade of professional machining and manufacturing experience, equipped with a large processing center, and factory visits are warmly welcomed.

Welcome to fill in the form or send a cooperation email to: info@brightrapid.com, you can also call the consultation hotline directly: +86-19926566592

How to work with Brightstar

Upload your CAD file
DFM analysis and quote
Order confirmation
Star production
Get your parts

Start your prototype manufacturing and custom parts without delay

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Case Studies

How CNC Machine Shops and CAD/CAM Software Revolutionize Metal Casting for Modern Prototyping
  • 2025-2-28
How CNC Machine Shops and CAD/CAM Software Revolutionize Metal Casting for Modern Prototyping
This article examines the role of CNC machine shops and CAD/CAM software in advancing metal casting for prototyping. Insights from Reddit and Facebook communities highlight efficiency gains, while technical breakdowns cover 5-axis machining, virtual simulations, and hybrid casting workflows. Procurement teams will discover criteria for selecting partners that balance precision with cost-effectiveness.
The Future of CNC Machining Services
  • 2024-11-07 11:18:13
The Future of CNC Machining Services
The future of CNC machining services is bright, with ongoing advancements in technology driving improvements in accuracy, speed, and efficiency.